Efficient Production Process at Fuquan: Quality Craftsmanship Unveiled

Design and development phase

Market research and planning

Collect popular trends, target customer needs, competitor analysis, and determine product positioning (style/color/price).

Design drafts and samples

Hand drawn or digital design → Creating initial sample clothing → Trying on and adjusting (pattern/comfort).

Technical document output

Create a process sheet, size chart, BOM (Bill of Materials), and clarify the details of the sewing process.

Supplier Management

Fabric/accessory comparison, color card confirmation, and contract signing (including environmental standards requirements).

Key points of quality inspection

Spot check color fastness, shrinkage rate, grammage, and defect rate to avoid batch differences.

Layout optimization

Using CAD software for intelligent material scheduling to maximize fabric utilization.

Cutting operation

Laying (one-way/opposite direction) → cutting (laser/knife mold) → bundling marking (to avoid color difference confusion).

Assembly line management

Process splitting (such as collar/cuffs/front and back seam stitching) → Standardized Operating Procedure (SOP).

Key processes

Instructions for special processes such as edging, copying, gluing, and stitching.

Hot stamping and shaping

Steam ironing (temperature/pressure control) → hanging cooling and shaping.

Full inspection and random inspection

Appearance inspection (thread ends/stains) → size review → functional testing (zipper/fastener durability).

Packaging standards

Moisture proof/wrinkle resistant packaging (hanging/flat) → hang tags, wash labels, barcode verification.

logistics management

Splitting by order → Customs declaration documents (foreign trade orders) → Tracking of transportation time.